Project Overview
This project involved designing and implementing a semi-automated robotic work cell tailored to operate in coordination with a human operator. The system was developed to streamline manual processes while enhancing safety, throughput, and reliability in a manufacturing environment.
I was responsible for the complete electrical design, component selection, and procurement. The solution integrated an Epson 6-axis robot, an Allen-Bradley Compact GuardLogix PLC, and a custom HMI, all programmed to work seamlessly with the operator’s workflow. Safety was a key consideration — the system included multiple interlocks, light curtains, and emergency stops designed to protect both the operator and the machine. The use of the GuardLogix platform allowed for integrated safety control without the need for a separate safety controller.
The robotic cell increased the client’s daily production capacity from 200 units to 600 units, while ensuring safe and efficient operator involvement. Furthermore, the system was architected with future scalability in mind — allowing for a potential upgrade to 1200 units/day with minimal code modifications,providing long-term value and adaptability.
